WANLONG
Diamond wire saw cutting equipment is primarily used for bridge and wharf demolition, large foundation demolition, reservoir and dam cutting, and structural column cutting. It can cut in any direction, regardless of the size, shape, or depth of the material being cut. It is widely used for cutting large reinforced concrete components.
So, how does a diamond wire saw work?
In a static wire saw, a diamond wire, driven by a hydraulic motor, moves at high speed around the material being cut, grinding it to the desired finish. Because it uses diamond particles as an abrasive, it can cut and separate tough materials such as reinforced concrete.
Diamond wire saw cutting equipment moves at speeds of up to 25 m/s during operation; the quality standards of the diamond wire meet the maximum tensile strength required for the cutting process. The cutting direction of the wire rope is determined by the installation position of the guide pulley assembly. The installation positions of the guide pulley assembly and the main drive pulley assembly should be carefully designed to ensure efficient cutting!
How does a diamond wire saw cut?
1. Determine the cutting section orientation
Based on the construction drawings, plan the cutting units, cutting route, and section orientation on site. Drill the hoisting and rope threading holes. Use a diamond water drill to drill the hoisting and rope threading holes according to the hoisting location and cutting route. Install and secure the guide pulley and the stone wire saw equipment. Secure the main and auxiliary legs of the stone wire saw with chemical bolts.
2. Install the Diamond Wire Saw
Based on the determined cutting section, wrap the diamond wire saw around the main and auxiliary pulleys in the specified sequence and thread the wire through the rope threading holes. Thread the hoisting rope. Ensure safe lifting and removal of concrete. Connect the relevant operating system and install safety guardrails. Connect relevant pipelines and safety equipment, including water, electricity, and mechanical equipment, according to site conditions.
3. Cutting
Press the start button, adjust the automatic pulley to increase tension, ensure the diamond wire saw is properly tensioned, supply cooling water, and then start the automatic pulley to drive the diamond wire saw in reverse cutting. Lift and crush. After cutting is completed, lift the concrete component to the designated crushing location and quickly transport it away from the construction site.
