India is the world’s largest producer of stone materials, with rich stone resources and a variety of building stones, is one of the largest reserves, there are a lot of well-known stone raw material processing enterprises. There are also many local manufacturers of stone machinery tools, which together promote the booming development of Indian stone industry. In the past few years, Chinese stone processing machinery and tools, with excellent cost performance, have won the welcome of the Indian market and gained more and more market share,India stone market is now still in big development, at the same time as China stone enterprises provide unlimited business opportunities, especially in the production of diamond tools and stone machines, there are many stone enterprises go abroad to find more chance in India market as India stone industry is gradually increasing demand for diamond tools and machinery for granite processing,Wanlong 4/5 AXIS CNC bridge cutting machines is born at the right moment
This ARTICLE gives a more detailed introduction to the Wanlong 4/5 AXIS CNC bridge stone cutting machine. In order to make you better understand and be familiar with this machine, so as to operate and maintain it correctly, so as to obtain the best use benefit of this CNC 4 Axis Bridge cutting machines.
CNC bridge cutting Machine Main Structure
The CNC machine is controlled by PLC programmable controller and man-machine interface, the operation is simple and easy to learn, This CNC machines is under computerized control,under the touch operating interface,and is equipped with wireless remote control, enabling the man&machine dialogue to be flexible and free.The main control components all use intermational famous brand components, cross frame oil diffuse type double V track, transverse knife adopts stepless frequencyconversion speed regulation,longitudinal spliter adopts linear guide rail and high precision magnetic ruler count, to ensure the machine work stable and stable precision.The integration of fuselage and workbench base not only facilitates the installation and transportation of users, but also ensures the stability of the machine.
The machine has a total of 5 axes: X axis ~ horizontal movement, Y axis ~ vertical movement, Z axis ~ lift, C axis ~ horizontal rotation of the machine head 0-360?, the four axes can be operated in linkage. The fifth axis, that is, the A axis, is vertically flipped at 0 to 90?, which is used for stone chamfering or three-dimensional bevel cutting.
This 4/5 Axis CNC Bridge stone cutting machine hangs a 350-500 diameter saw blade, the main motor is 18.5KW, and is equipped with a 22KW inverter, the rated speed is 3600r/min, and the thickness of the cut stone can be up to 140mm. Due to the frequency conversion speed regulation, it can process building materials of various hardness. Such as various hardness of granite, marble, artificial granite, slate and ceramic tiles. According to the hardness and characteristics of various materials, the optimal cutting line speed can be adjusted to obtain the maximum work efficiency.
The CNC bridge machine is equipped with a worktable of 3200×2000mm, and the maximum processing stone can reach 3200×2000mm. It is also equipped with an oil station. Double oil cylinders push the worktable to turn 85?, which makes the upper plate convenient and reduces the labor intensity.
Because the X, Y, Z, C four axes of the machine can run in linkage, it can automatically saw and cut stones with various plane patterns. Such as specification boards, arbitrary straight lines, parallelograms, grids, stove tops, triangles, regular polygons, trapezoids, circles (external and internal circles), ovals, sectors, positive and negative chamfers, horse belly edges and profiling, etc.
The machine adopts bridge structure,a bridge structure is formed in this way, coupled with digital control, automatic cutting, so it is called a CNC bridge stone cutting machine.
CNC bridge cutting Machine Installation
In order to install conveniently and quickly and ensure the installation accuracy, the machine adopts an integrated structure, and the whole machine can be loaded and unloaded as a whole body. No special foundation is required for installation, and it only needs e existing concrete ground in the workshop.
CNC bridge Machines Lubrication and Maintenance
The core of maintenance is lubrication, waterproofing, anti-ash, anti-loosening and so on. Equipment need to be well lubricated and maintained to quarantee normal operation of the equipment and the stability of the accuracy, prolong the service life of the equipment, and make the equipment output the best efficiency and profit.
1. Lubracation point(1-22) as below
2. Four Lubrication operation manual
|Lubracation point||Lubracation part||Lubracation grease||Lubracation period||Note|
|1||Lifting rod Screw||0# lithium Base Grease||Add once every 1 months|
|2～9||X,Z-axis linear slider||0#lithium Base Grease||Add once every 1 months|
|10～11||Y-axis linear slider||0#lithium Base Grease||Add once every 1 months|
|12～13||Y-axis linear slider||0#lithium Base Grease||Add once every 1 months|
|14||Cross beam rack||3#lithium Base Grease||apply once every 1 month|
|15||Left side beam rack||3#lithium Base Grease||apply once every 1 month|
|16||Right side beam rack||3#lithium Base Grease||apply once every 1 month|
|17||A-axis drive reducer||00# lithium Base Grease||Replace after working 2000H|
|18||C-axis drive reducer||00# lithium Base Grease||Replace after working 2000H|
|19～20||Work table hinge||3#lithium Base Grease||Add every one year|
|21～22||Work table oil cylinder||3#lithium Base Grease||Add every one year|
Why Choose Wanlong 4/5 AXIS CNC bridge Stone Machines
More than 23 years’ experience in manufacturing and exporting stone machinery and diamond tools.
1.Comparing with other suppliers, the main characters of our machine is that with the experience in both tooling and machinery, our technical knows how to coordinate both to achieve fast and smooth cutting and processing. Meanwhile, we can provide better service in future diamond tools supplying.
It’s true that you can get any lower price in China, but being the NO.1 supplier in China right now, we believe that QUALITY IS SOMETHING YOU DON’T WANT TO TAKE RISK ON.
The following are the comparative advantages of our company’s machines and other competitors, please read carefuully.
|1||Y Axis Drive||Double Device Driving||Single Device Driving||Double Device Driving has one more servo motor and one more reducer with higher costs to enable the machine to adjust the verticality of crossbeam and side beam much easier. It also makes crossbeam back and forward moving more accurately to increase the cutting precision.|
|2||Z Axis Up and Down Speed Reducer||Planetary Reducer||Worm Gear Reducer||Planetary Reducer has higher precision and long life. Worm Gear Reducer has no precision standard and is easy-wearing|
|3||A Axis Dirive||Servo Motor Plus Robotic Gear Reducer||Oil Hydraulic||Servo Motor Plus Robotic Gear Reducer: can make any angle chamfering between 0-90degree with high precision.Oil Hydraulic: can make chamfering only 45 degree with lower precision.|
|4||Main Motor||18.5KW Permanent Magnet Motor Plus 22kw Inverter||11kw motor withour inverter||Wanlong: Can adjust the RPM acoording to different blade diameter,different stone to get the rightest cutting speed. Bigger motor power make the cutting faster.|
|5||X、Y Axis Speed Reducer Output Yype||by Flange||by Spindle||Wanlong: longer life, no gaps between driving gear wheels and reduce which makes the cutting more accurately.|
|6||Linear Guide Rails||35# Hiwin Taiwan||30# China Brand||Wanlong: International brand Hiwin with higher quality and longer life.Bigger rail size makes the machine more durable and with higher capacity.|
|7||Crossbeam Size||300×430||Much smaller||Wanlong: Bigger crossbeam size makes the machine with higher rigidity and stability.|
|8||Ballscrew||Hiwin Taiwan||China Brand||Wanlong: International brand Hiwin with higher quality and longer life.|
|9||X、Y Axis Travel Speed||30m/min||<30m/min||Wanlong: Faster travelling and cutting speed, same as Italy CNC machine.|
It is wise to choose WANLONG’s products, WANLONG staff thank you for your choice! At the same time, we look forward to your valuable suggestions for improving this machines. Your advice is our wealth!